Importance of the JUKI Pick and Place Machine

High quality JUKI pick and place machine new model JUKI RS-1R is a modular placement machine with a wide range of mounting options from 0201*1 to 74 mm / 150 & times;50 mm and JUKI pick and place machine placement speed up to 47,000 CPH, feeder inputs 112 PCS. JUKI pick and place machine RS-1R is speed and flexibility for high quality production of any PCB.

JUKI pick and place machine is a commonly used device for placing components. This device can be said to be the most advanced at present. It plays a very important role in the whole SMT production, and is very complicated. In the SMT production line, JUKI pick and placemachine is the most important device. In fact, the development speed of the JUKI pick and place machine is also very fast. From the early low-speed placement machine to the current optical chip mounter, it is also developing very fast, and has many functions, and has flexible connection to meet the modern processing needs.

It is used to realize high-speed, high-precision automatic placement of components, and is the most critical and complex equipment in the entire SMT production. The JUKI SMT pick and place machine is the main equipment in the SMT production line. The placement machine has evolved from an early low-speed mechanical placement machine to a high-speed optical centering placement machine, and has evolved into a modular and flexible connection. The automatic placement machine is used to realize high-speed, high-precision automatic placement of components, and is the most critical and complex equipment in the entire SMT production. The pick and place machine is the main equipment in the SMT production line. The has evolved from an early low-speed mechanical placement machine to a high-speed optical centering pick and place machine and has evolved into a modular and flexible connection.

Application and Classification - JUKI SMT Pick and Place Machine

Application:

JUKI LED SMT pick and place machine The new RS-1R SMT pick and place machine offers a flexible placement system specially designed for LED lighting products. JUKI RS-1R SMT pick and place machine speed with 47000 CPH and can put 112 feeders. The JUKI SMT Pick and place machine is a device for high-speed, high-precision placement of components, and is the most critical and complex device in the entire SMT production. The JUKI SMT pick and place machine is a patch device used in the production of SMT. The pick and place machine precisely places the patch components in the corresponding positions, and then adheres them with pre-applied red glue and solder paste, and then through the reflow soldering furnace, the chip components can be fixed on the PCB.

The SMT pick and place machine is classified as follows:

1.          According to the speed: medium speed JUKI SMT pickand place machine, high speed pick and place machine, super high speed pick and place machine.

JUKI High-speed pick and place machine features: 40,000 pieces / h or more, using a rotating multi-head system. The JUKI new model JUK RS-1R, JUKI RX-7R with a patch speed of 47,000/h and 75,000/h.

2.            According to function points: high-speed / super high-speed pick and place machine, multi-function pick and place machine. High-speed / ultra-high-speed placement machine features: mainly based on patch components, patch devices are not many varieties. Multi-functional pick and place machine features: can mount large devices and special-shaped devices.

3.            According to the method: sequential placement machine, simultaneous placement machine, simultaneous online placement machine. Sequential placement machine features: It is to attach the components one by one to the PCB in order, usually seeing this type of placement machine. Simultaneous pick and place machine features: Using a special hopper for placing cylindrical components, one component can be placed on the corresponding pads of the PCB in one operation. When the product is replaced, all the hoppers are replaced and are rarely used. At the same time, the characteristics of the online placement machine: a combination of a plurality of placement heads, in turn, a piece of PCB patch, assembles on-FCM is this type.

4.            According to automation points: automatic mechatronics placement machine, manual placement machine. Automatic Mechatronic Mounter Features: Most of the placement machines are this type. Manual placement machine features: The manual placement head is mounted on the Y-axis head. The X, Y, and e positioning can be corrected by the movement and rotation of the human hand.

JUKI SMT | Surface Mount Technology (SMT)

What is Surface Mount Technology?

ETA providing SMT solutions including pick and place machine, reflow oven, SMT stencil printer, SMT line and wave soldering machine.

JUKI SMT surface mount technology JUKI SMT machine multi-function pick and place machine, JUKI SMT pick and place machine UKI SMT chip mounter JUKI SMT mounter, JUKI SMT placement, is one of the important parts of SMT.

Surface-mount technology (SMT) is a method for producing electronic circuits in which the components are mounted or placed directly onto the surface of printed circuit boards ( PCBs ). An electronic device so made is called a surface-mount device (SMD). In industry, it has largely replaced the through-hole technology construction method of fitting components with wire leads into holes in the circuit board. Both technologies can be used on the same board, with the through-hole technology used for components not suitable for surface mounting such as large transformers and heat-sinked power semiconductors

By employing SMT, the production process speeds up, but the risk of defects also increases due to component miniaturization and to the denser packing of boards. In those conditions, detection of failures has become critical for any SMT manufacturing process.

An SMT component is usually smaller than its through-hole counterpart because it has either smaller leads or no leads at all. It may have short pins or leads of various styles, flat contacts, a matrix of solder balls (BGAs), or terminations on the body of the component.

JUKI SMT Pick and Place machine RX Series

JUKI will start selling the “High-Speed Compact Modular Mounters RX-Series” which are compact and improve the productivity per space of a packaging factory by 58 %, at home and abroad.

JUKI’s “RX-6” is a highly flexible high-speed mounter that can place on PWB a wide variety of components from chip components such as a subminiature component to large IC components or odd-shaped components. While it succeeds the features of JUKI’s flexible mounters “KE-Series” its component placement speed is improved and its size is reduced as compared to these conventional mounters.

Since this Pick and Place machine is equipped with “head units” that pick up components and place them on PWB on the rear side as well as the front side, the head units on the front and rear sides repeat picking up and placing components in turn, and this reduces loss of work, and almost doubles the productivity. Besides this feature, applicable IC component height and the supported PWB size is increased, so the machine can support various types of production such as mounting of LEDs or PoPs.

The machine is equipped with as standard JUKI’s Pick and Place machine original technology, the”Placement Monitor analyze function” which has been in a great demand until now and shoots a picture of a pick-up/placement of a component to allow you to monitor the mounting process in details. Therefore, it can prevent a failure substrate from going on the market or analyze its cause and take the countermeasure against it in a short time.

The “RX-7” is a mounter that places mainly subminiature components on PWB at high speed. Many new functions for improving the productivity are built into this mounter, and its size is reduced.