ETA LED Solutions | JUKI Chip Shooter

UKI SMT pick and place machine, JUKI pick and place machine price with flexible methods and improve technology while providing quality products for the world. You contact at smtwhf@163.com

As we all known, for LED manufacturing (like bulbs, lamps, tubes etc.), different parts need different machines and different solutions.

Now let me briefly introduce what ETA can do for LED production. There are two solutions, one is for LEDs, the other is for LED drivers.

1.          For LEDs producing, needs SMT solution, which consists of stencil printer, chip mounter, reflow oven and conveyors? First, use stencil printer to print solder paste onto LED board; second, use pick and place machine to place LED chips into the solder pot on the LED board; third, use reflow oven to heat the board and make the chips fixed on it. And between the machines, might need 2 conveyors to link the machines. Also, if for fully automatic line, might need loader for loading boards before stencil printer, and unloader for storing boards after reflow oven. More info, please kindly check the videos https://youtu.be/dvAlhK1NhWM and https://youtu.be/MOCzh75xncg

2.          For LED drivers manufacturing, needs DIP solution, which consists of insertion line, wave loader, wave soldering machine, wave unloader and welding line. After inserting the components into the boards by manual, through wave loader, the boards will automatically go into wave soldering machine to heat and weld and fix the components into the boards with solder paste and flux, then pass by wave unloaded to the welding line for testing, packaging or others. If want to know more, can check this video https://youtu.be/ncPFTg49WEg

Besides all of the machines and solutions, we can also help customers set up the factory and smt led production line, which is provided by our professional overseas after-sales service team.

Thanks for choosing ETA, and thank you for all customers trust and support!

Pick and Place Machine- Jukiis Leading Among Companies Involved

Kids these days try to make a robot that can identify the tools in a toolbox. Then they try to help the robot, and many processes follows after that. However, this is what Scientists used to think decades ago. Though Kids can be happy we have the ultimate technology that they are dreaming of. And if they follow up, they are certainly going to have them. However, Juki is expecting them to do something more. And hence, Juki special team is always in search of good engineers who can do wonders, as well as star kids. And they are leading among all the companies that are making Pick and Place machine currently. And there are many big names in the list like Mitsubishi, Panasonic and many more. However, if you will have a look at the Wikipedia, you will certainly find that Juki is currently at number one. However, Juki never go by rankings. We at Juki knows that each company is doing wonders, and hence we constantly be in contact of the scientists in each company and try to figure out what improvement can be done collaboratively. Undoubtedly, Panasonic is also going wonders, and our Scientists keep an eye on their work as well, and never hesitate to share our experiences with them either. And its because of this unbiased approach, that Juki is now at number one position and in such a competitive world.

If you want to know the details about our Pick and Place machine, you can contact us anytime or you can visit our site and find out the details through manuals. This is certainly amazing as well, the features the current version is up with. It’s a very powerful machine, and you should certainly order for this latest version of Pick and Place machine.

ETA LED Solutions | JUKI Chip Shooter

UKI SMT pick and place machine, JUKI pick and place machine price with flexible methods and improve technology while providing quality products for the world. You contact at smtwhf@163.com

As we all known, for LED manufacturing (like bulbs, lamps, tubes etc.), different parts need different machines and different solutions.

Now let me briefly introduce what ETA can do for LED production. There are two solutions, one is for LEDs, the other is for LED drivers.

1.          For LEDs producing, needs SMT solution, which consists of stencil printer, chip mounter, reflow oven and conveyors? First, use stencil printer to print solder paste onto LED board; second, use pick and place machine to place LED chips into the solder pot on the LED board; third, use reflow oven to heat the board and make the chips fixed on it. And between the machines, might need 2 conveyors to link the machines. Also, if for fully automatic line, might need loader for loading boards before stencil printer, and unloader for storing boards after reflow oven. More info, please kindly check the videos https://youtu.be/dvAlhK1NhWM and https://youtu.be/MOCzh75xncg

2.          For LED drivers manufacturing, needs DIP solution, which consists of insertion line, wave loader, wave soldering machine, wave unloader and welding line. After inserting the components into the boards by manual, through wave loader, the boards will automatically go into wave soldering machine to heat and weld and fix the components into the boards with solder paste and flux, then pass by wave unloaded to the welding line for testing, packaging or others. If want to know more, can check this video https://youtu.be/ncPFTg49WEg

Besides all of the machines and solutions, we can also help customers set up the factory and smt led production line, which is provided by our professional overseas after-sales service team.

Thanks for choosing ETA, and thank you for all customers trust and support!

Working Principle of JUKI Chip Shooter

High speed JUKI picks and place machine RX-7R, placement speed can up to 75,000 CPH, It can support 50 & times 50～510mm & times 450mm PCB boars size. High speed, high accuracy, JUKI picks and place machine is the one of the best around the word.

Pick and place machine, also known as  mounting machine, Surface Mount System (Surface Mount System), in the production line, it is placed in the dispensing machine or screen printing machine, the surface mount components by moving the placement head Accurately place a device on the PCB pad, Divided into manual and fully automatic. The automatic placement machine is used to realize high-speed, high-precision automatic placement of components, and is the most critical and complex equipment in the entire SMT production. The placement machine is the main equipment in the SMT production line. The JUKI Pick and Place Machine have evolved from an early low-speed mechanical placement machine to a high-speed optical centering placement machine, and have evolved into a modular and flexible connection.

Working principle of JUKI picks and place machine

The JUKI Pick and Place Machine is actually a sophisticated industrial robot, a combination of machine-electric-optical and computer control technology. It achieves the fast and accurate placement of SMC/SMD components to the pad locations specified by the PCB without damaging components and printed circuit boards by means of suction-displacement-positioning-placement. There are three ways of mechanical alignment, laser alignment and visual alignment. The placement machine consists of a frame, an xy motion mechanism (ball screw, linear guide, drive motor), a placement head, a component feeder, a PCB carrier mechanism, a device centering detection device, and a computer control system. The motion is mainly realized by the xy motion mechanism, which transmits power through the ball screw and realizes the directional motion by the rolling linear guide motion pair. Such a transmission form not only has its own small motion resistance, is compact in structure, but also has high motion precision. The placement accuracy of each component is guaranteed.

The JUKI Pick and Place Machine perform Mark marking on important components such as the mounting spindle, the moving/static lens, the nozzle holder, and the feeder. Machine vision can automatically find the coordinates of these Mark center systems, establish the conversion relationship between the system coordinate system of the placement machine and the coordinate system of the PCB and the mounted components, and calculate the precise coordinate of the movement of the placement machine; the placement head is based on the imported The package type, component number and other parameters of the mounting component are taken to the corresponding position to grab the nozzle and the suction component; the static lens detects, identifies and centers the suction component according to the visual processing procedure; after the alignment is completed, the placement head sticks the component Loaded into a predetermined location on the PCB. The actions of the series of component identification, alignment, detection and placement are all automatically completed by the instruction control system after the industrial computer acquires relevant data according to the corresponding instructions.

JUKI SMT | Surface Mount Technology (SMT)

What is Surface Mount Technology?

ETA providing SMT solutions including pick and place machine, reflow oven, SMT stencil printer, SMT line and wave soldering machine.

JUKI SMT surface mount technology JUKI SMT machine multi-function pick and place machine, JUKI SMT pick and place machine UKI SMT chip mounter JUKI SMTmounter, JUKI SMT placement, is one of the important parts of SMT.

Surface-mount technology (SMT) is a method for producing electronic circuits in which the components are mounted or placed directly onto the surface of printed circuit boards ( PCBs ). An electronic device so made is called a surface-mount device (SMD). In industry, it has largely replaced the through-hole technology construction method of fitting components with wire leads into holes in the circuit board. Both technologies can be used on the same board, with the through-hole technology used for components not suitable for surface mounting such as large transformers and heat-sinked power semiconductors

By employing SMT, the production process speeds up, but the risk of defects also increases due to component miniaturization and to the denser packing of boards. In those conditions, detection of failures has become critical for any SMT manufacturing process.

An SMT component is usually smaller than its through-hole counterpart because it has either smaller leads or no leads at all. It may have short pins or leads of various styles, flat contacts, a matrix of solder balls (BGAs), or terminations on the body of the component.

JUKI Chip Mounter | The New Future of SMT Solution

JUKI high speed chip shooter, JUKI pick and place machine, JUKI SMT pick and place machine, JUKI chip mounter, JUKI SMT chip mounter, JUKI SMT chip shooter, with better price and oversea service.

With the development of technology , the SMT industry is fully automated . A series of processes in the PCBA process. manual work, will gradually be replaced by the automation professional PCBA processing line.

SMT automation professional production line, using modern digital sensing technology, PCBA production and processing transmission efficiency, fast storage efficiency.

In the process of PCBA processing in the SMT industry, with the continuous optimization and upgrading of intelligent automation, the role of human beings in the PCBA process will also change, because the work will be replaced by machines.

The future development of SMT industry will also be toward the development of smart factories and intelligent production. Because with the progress of society, people’s living standards continue to rise, labor costs are also rising, and as the process continues to mature, the level of automation and intelligence continues to develop, so reducing labor costs, reducing employees has become many factories.

How to Choose JUKI Pick and Place Machine

When purchasing the placement machine, it mainly considers its placement accuracy, placement speed and placement machine price. The types of placement machines are divided into Chinese domestic placement machines and imported placement machines:

For example: ETA brand, Samsung, JUKI and other brands.

The scale of production is the first issue to consider. Whether the machine meets the production requirements depends on which components need to be placed on the board, how many components need to be placed, and how the specific production environment is. There are many types of placement machines, and manufacturers may not be able to use only one SMT pickand place machine to meet all of the users requirements.

You need to identify the following questions first:

1.   How many boards can it produce?

2.          How many different components do you need to use?

3.          Which types of components will be used?

4.          How many changes will occur?

5.          What is the average number of placement components per panel?

6.          How many boards can I produce per hour?

7.          What level of return on investment can be achieved?

8.          What is the cost? Successful component placement is often associated with a variety of devices.

Buying a placement machine requires an understanding of all aspects of the entire SMT pick and place machine production process. Based on the demand for SMT pick and place machines, it is easier to make favorable decisions based on the advantages and disadvantages of different SMT pick and place machines.

For more useful information about how to choose other SMT equipments, pls contact with us freely.smtwhf@163.com